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Overhead Conveyor System

An overhead conveyor system is a highly efficient material-handling solution designed to transport products smoothly above the working area, maximizing floor space and improving overall workflow. By utilizing elevated tracks and heavy-duty trolleys, an overhead conveyor allows uninterrupted movement of materials through multiple production stages while keeping the shop floor organized and clutter-free.

Widely used in manufacturing plants, paint shops, powder coating lines, assembly units, fabrication industries, and warehouses, overhead conveyor systems help reduce manual handling, enhance productivity, and improve operational efficiency. Their space-saving design makes them ideal for facilities where floor space is limited or where continuous material flow is essential.

How an Overhead Conveyor System Works

An overhead conveyor operates on a suspended track system mounted to the ceiling or support structure. Products are carried using trolleys attached to a moving chain or power unit, allowing materials to travel through various processes such as:

• Loading

• Painting or powder coating

• Drying and curing

• Assembly

• Inspection

• Unloading

This continuous and controlled movement ensures consistent production flow and minimizes downtime.

Types of Overhead Conveyor Systems

We manufacture and supply a wide range of overhead conveyor systems to suit different industrial applications:

• Four-Wheel Overhead Conveyor – Suitable for medium to heavy loads with smooth operation

• I-Beam Overhead Conveyor – Ideal for rugged industrial environments

• Power & Free Overhead Conveyor – Provides maximum flexibility with accumulation, switching, and variable speeds

Each overhead conveyor system can be customized based on load capacity, layout complexity, and automation level.

Key Features of Our Overhead Conveyors

• Robust and durable construction for long service life

• Smooth and quiet material movement

• Low maintenance and energy-efficient operation

• Custom layouts with curves, inclines, and switches

• Compatible with manual, semi-automatic, and fully automatic systems

• Designed for harsh environments such as paint shops and powder coating plants

  Technical Specifications – Overhead Conveyor

  • Type: Four Wheel / I-Beam / Power & Free Overhead Conveyor

  • Track Material: Mild Steel / High-Strength Alloy Steel

  • Trolley Type: Forged steel trolley / Four-wheel trolley with precision bearings

  • Load Capacity: 30 kg to 500 kg per trolley (customizable)

  • Chain Type: Enclosed track chain / Drop-forged rivetless chain

  • Conveyor Speed: 3–12 m/min (adjustable as per application)

  • Finish: Powder coated / Painted / Zinc-plated

  • Operating Temperature: Suitable for paint shops & powder coating plants

  • Installation Style: Ceiling-mounted or support-structure mounted

  • Customization: Curves, inclines, switches, lift stations, multi-floor designs

    Applications of Overhead Conveyor Systems

    Our overhead conveyor systems are widely used across industries, including:

    • Automotive and auto component manufacturing

    • Powder coating and paint finishing lines

    • Heavy fabrication industries

    • Assembly and production lines

    • Warehousing and material handling

    • Electrical and appliance manufacturing

      Why Choose Our Overhead Conveyor Solutions?

      We design and manufacture custom overhead conveyor systems engineered for reliability, efficiency, and long-term performance. Whether you require a simple manual overhead conveyor or a fully automated power & free system, our solutions are tailored to match your production requirements, load specifications, and plant layout.